Efficient small car type double arc double wire submerged arc welding system (IGBT)

The Efficient Small Car Type Double Arc Double Wire Submerged Arc Welding System (IGBT) offers fast, stable, and precise welding for H beam and box beam fabrication. This compact sub arc machine ensures high efficiency, energy savings, and consistent weld quality for heavy-duty production.

1. High Efficiency: Dual-wire design doubles welding speed and output.

2. Stable & Precise: IGBT inverter control ensures smooth, low-spatter welds.

3. Compact & Mobile: Easy to move and operate in limited spaces.

4. Versatile Use: Ideal for H beam, box beam, and steel structure welding.

5. Energy Saving: Advanced inverter tech reduces power consumption.

6. Easy Integration: Works seamlessly with automated welding lines.

Overview
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Place of Origin:	China
Brand Name:	IKING
Model Number:	IK-MZ-1250DA
Minimum Order Quantity:	1 set
Packaging Details:	Sea worthy plywood box
Payment Terms:	30% deposit to confirm order, balance to be paid before shipment against inspection

Description:

The main features of IGBT inverter double-wire arc welding are the use of IGBT inverter technology and double-wire arc. The power supply adopts IGBT technology to reduce the size of the equipment, provide more stable arc intensity and output power, and effectively reduce the loss of components such as metal oxides.

Features:

1. The double-wire welding technology is used, which increases the welding speed by 2.2 times or more than the traditional single-wire welding speed, thereby improving work efficiency.

2. The IGBT inverter technology effectively reduces the loss of components such as metal oxides, and reduces the defects such as pores and cracks.

3. After adopting 1GBT inverter technology, the equipment volume is greatly reduced, which is convenient for handling and operation.

Specifications:

MZ-E Series Submerged Arc Welding Power Supply (IGBT)

Item	Unit	MZ-1250E	MZ-1600E
Power Supply Input Voltage/Frequency	V/Hz	AC3X380/50	AC3X380/50
Grid	KVA	100	120
Minimum Generator Capacity	KVA	150	150
Rated Input Current	A	120	154
No-load Voltage	A	Rated Welding Current	1250
Rated Welding Voltage	%	100	100
Rated Duty Cycle		44	44
Voltage Output Range	CC:23.6~44	CC:22.4~44
Voltage Output Range	CV:22~44	CV:15~44
Current Output Range	A	90~1250	120~1600
Full Load Efficiency	%	89	89
Full Load Power Factor		0.88	0.88
User Air Switch Capacity	A/V	160/380	200/380
Three-phase Input Wire Cross-sectional Area	mm²	25	35
Welding Cable Cross-sectional Area	m	140 or 70×2	140 or 70×2
Dimensions (L×W×H)	mm²	823×371×840	944×583×1414.5
Weight	Kg	105	242

MZE-B Submerged Arc Welding Power Supply

Item	Unit	MZE-1250B
Rated Input Voltage	V/Hz	AC380V
Frequency	Hz	50
Rated Input Current	A	118
Power Supply Capacity	KVA	78
No-load Voltage	V	88
Rated Welding Current	A	1250
Rated Welding Voltage	V	44
Rated Duty Cycle	%	60
Voltage Output Range	V	24~44
Voltage Output Range	V	15~44
Current Output Range	A	100-1250
Full Load Efficiency	%	78
Full Load Power Factor		0.83
User Air Switch Capacity	A	125A
Three-phase Input Wire Cross-sectional Area	mm²	25
Welding Cable Cross-sectional Area	mm²	140 or 70×2
Dimensions (L×W×H)	mm	630×720×1417
Weight	Kg	210

WT-DA Double Wire Submerged Arc Welding Car

Item	Parameter
Rated Voltage of Travel Motor	DC 90V
Rated Voltage of Wire Feeding Motor	DC 90V
Welding Wire Diameter	3~6mm
Welding Speed	20~205 cm/min
Wire Feeding Speed	20~200 cm/min
Rated Welding Current	1600A, 60% Duty Cycle
Vertical Adjustment Stroke of the Column	78 mm
Lifting Stroke of the Crossbeam	170 mm
Vertical Adjustment Stroke of Two Heads (synchronized)	100 mm
Vertical Adjustment Stroke Between Two Heads	±50 mm
Horizontal Adjustment Stroke Between Two Heads	100 mm
Rotation Angle of Crossbeam	360°
Rotation Angle of Welding Head	±45°
Rotation Angle of Welding Gun	±45°
Flux Capacity	9L
Wire Capacity	25Kg×2
Dimensions (L×W×H)	1044×705×976 mm
Weight (without flux and welding wire)	101 Kg

Competitive Advantage:

Features of MZE-B inverter submerged arc welding machine

MZE-B series inverter submerged arc welding machine is an energy-efficient submerged arc welding equipment using IGBT inverter technology, suitable as a power source for arc welding, manual arc welding and gas shielded welding. When using a single power supply, MZE-B AC square wave arc welding machine can perform single-wire submerged arc welding, strip electrode cladding, narrow gap submerged arc welding, manual arc welding, and can also be used with DC or AC submerged arc welding power supplies to form (DC+AC) or (AC+AC) double-wire, multi-wire high-efficiency submerged arc welding systems.

1. Using IGBT inverter technology to ensure that the welding specifications are highly stable when the grid voltage and arc length change.

2. High efficiency and power factor, thus having significant power saving effects and high grid utilization.

3. The welding current can be preset with the control box.

4. With the control box, 12 sets of welding parameters can be stored.

5. The control box and the host are photoelectrically isolated to avoid damage to the control line and burning of the mainboard.

6. The fan starts when welding and stops after 10 minutes of welding, which can reduce noise, save electricity and increase the life of the fan.

7. No magnetic blow: Due to the use of AC square wave output, the arc is stable, the weld is beautiful, and it is not easy to produce welding defects.

Features of MZ-E inverter arc welding machine

MZ-E series inverter arc welding machine is an energy-efficient submerged arc welding equipment using IGBT inverter technology, suitable as a power source for arc welding, manual arc welding and gas shielded welding. It can weld carbon structural steel, low alloy structural steel, stainless steel, heat-resistant steel and its composite steel, etc. The rated welding current of the welding machine corresponds to the corresponding rated load duration rate. When the load duration rate increases, the maximum output current of the welding machine decreases accordingly. For example, when the load duration rate increases from 60% to 100%, the maximum output current is 0.7746 times the rated welding current.

MZ-1600E-inverter-submerged-arc-welding-machinewelding-machine.jpg

1. Using IGBT inverter technology to ensure that the welding specification is highly stable when the grid voltage and arc length change.

2. High efficiency and power factor, thus having significant power saving effect and high grid utilization rate.

3. Wide current adjustment range, can be used for submerged arc welding, carbon arc gouging and manual arc welding.

4. The welding current can be preset.

5. Suitable for thin wire and thick wire submerged arc welding respectively.

6. Small size and light weight.

Features of WT-DA double-wire arc welding trolley

It can be used for filling welding and surface cladding, and can also be used for welding butt welds with or without grooves, lap welds, fillet welds, etc. of various steel plate structures. Such welds can be located on a horizontal plane or an inclined plane with an inclination angle of no more than 10° to the horizontal plane. The types of steel that can be welded include carbon structural steel, low alloy structural steel, stainless steel, heat-resistant steel and its composite steel, etc.

applications

Steel Structure Manufacturing: Suitable for longitudinal, fillet, and butt welds on large steel structures. Commonly used for welding box beams and H-beams in structures such as bridges, factories, and stadiums.

Construction Engineering and Infrastructure: Suitable for welding thick plates in high-rise buildings, subways, and tunnel support structures. Meets high-strength, high-precision welding quality requirements.

Heavy Machinery and Equipment Manufacturing: Suitable for the manufacture of large welded components such as excavators, cranes, mining equipment, and marine machinery. The dual-arc, dual-wire design improves production efficiency and accommodates continuous welding of long welds.

Shipbuilding and Offshore Structures: Suitable for welding thick plates in longitudinal hull structures, decks, and bulkheads. With excellent weld formation and crack resistance, it is suitable for corrosion-resistant and pressure-resistant structures.

Pressure Vessel and Boiler Manufacturing: Suitable for efficient welding of thick-walled structures such as oil tanks, gas storage tanks, boiler shells, and heat exchangers. IGBT inverter control ensures stable arc and dense, porosity-free welds.

Wind Power and Energy Equipment: Suitable for high-strength welding of wind turbine towers, nuclear power components, and oil platform structures. It meets the requirements for long-term service, high strength, and high reliability.

Rail Transit and Vehicle Manufacturing: Suitable for welding components such as locomotive frames, bridge support beams, and track beams. Automated welding improves consistency and reduces manual error.