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MZ-1250F Suspended submerged arc welding machine (industrial universal type)

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Place of Origin:

CHINA

Brand Name:

ZG

Model Number:

MZ-1250F

Certification:

CCC

Minimum Order Quantity:

1SET

Packaging Details:

STANDARD PACKING

Description:

Suspended Submerged Arc Welding Machine (Industrial Universal Type)

This welding system is composed of an MZ-F series submerged arc welding power source, an MK6G controller, and a YT wire feeding head (available in left or right configurations). It is a highly efficient automatic submerged arc welding machine designed for industrial applications that require precision, stability, and reliability.

The power source adopts a silicon-controlled rectifier (SCR) technology, which provides rapid automatic compensation for fluctuations in the power supply network. This ensures arc stability and allows for convenient adjustment of the output current, making the welding process smoother and more reliable. The system is particularly suitable for welding large metal structures, pipelines, and heavy-duty industrial components where deep penetration and strong weld seams are required.

One of the key advantages of this system is its suspended design, which enables greater flexibility and adaptability in various industrial settings. The welding head can be positioned precisely to accommodate different workpiece sizes and orientations, allowing for high-quality welds with minimal manual intervention. This feature also helps in reducing operator fatigue and increasing productivity in large-scale welding operations.

The MK6G controller plays a crucial role in regulating welding parameters, ensuring precise control over voltage, current, and wire feeding speed. This level of control enhances weld consistency and reduces defects, making the system ideal for applications requiring high-strength, durable welds.

The YT wire feeding mechanism ensures smooth and stable wire delivery, minimizing interruptions and enhancing overall welding efficiency. Whether used in heavy machinery, shipbuilding, steel structure manufacturing, or other industrial fields, this system provides a robust and dependable solution for submerged arc welding needs.

In conclusion, the Suspended Submerged Arc Welding Machine (Industrial Universal Type) is a high-performance, automated welding system that integrates advanced power control, efficient wire feeding, and precise welding regulation. Its ability to compensate for power fluctuations, maintain arc stability, and adapt to various work environments makes it an essential tool for industries requiring high-quality submerged arc welding.

Specifications:

1.1.1 Suspended Submerged Arc Welding Machine (Industrial Universal Type)

MK6G Submerged Arc Welding Controller

Name

Parameter

Wire Feeder Motor

200W

Enclosure Protection Level

IP21

Maximum Operating Temperature

45℃

Wire Feeder Motor Excitation Voltage

110VDC

Wire Feeder Motor Voltage

10~110VDC

Input Power Supply

120V, 27V, 50/60Hz


YT Wire Feeder

Name

Parameter

Power

165W

Rated Speed

20 rpm

Wire Diameter

Φ2.4-φ6mm

Mounting Dimensions

4-M10 screw holes, spacing 110×25

Maximum Motor Current

≤2A

Maximum Wire Feeding Speed

3m/min

Motor Rated Voltage

110V DC

Rated Welding Current

1600A 60%

Dimensions (mm)

278×154×188

Weight (excluding wire and flux)

11KG

MZ-F Series Submerged Arc Welding Power Source

Name

Unit

MZ-1000F

MZ-1250F

Frequency

Hz

50

50

Weight

KG

320

330

Output Current Range

A

200-1000

250-1250

Rated Welding Voltage

V

44

44

Input Cable Specification

mm²

16

25

Rated Input Power Capacity

KVA

64

80

Rated Input Current

A

97

121

Rated Welding Current

A

1000

1250

Power Supply Input Voltage

V

AC3×380

AC3×380

Air Switch Capacity

A/V

160/380

160/380

Rated Duty Cycle

%

100

60

Working Voltage Output Range

V

28-44

30-44

Dimensions (W×H×L)

mm³

566×699×1022

566×699×1022

Quick Detail:

Suspended Submerged Arc Welding Machine (Industrial Universal Type)

Description:

Suspended Submerged Arc Welding Machine (Industrial Universal Type)

The Suspended Submerged Arc Welding Machine (Industrial Universal Type) is a high-performance automated welding system designed for precision, stability, and efficiency in industrial applications. It consists of an MZ-F series power source, MK6G controller, and YT wire feeder (left or right configuration), making it ideal for heavy-duty welding operations in industries such as shipbuilding, steel structures, pipelines, and heavy machinery manufacturing.

Applications:

· Shipbuilding & Offshore Structures – Provides deep penetration and strong welds for marine environments.

· Steel Structure & Heavy Machinery – Ensures high-strength, defect-free welds for industrial components.

· Pipeline & Pressure Vessel Welding – Delivers stable, high-quality welds for critical infrastructure.

Specifications:

Name

Unit

MZ-1000F

MZ-1250F

Competitive Advantage:

Key Features & Competitive Advantages

Compared to traditional welding methods, this suspended submerged arc welding system offers:

✔ Higher efficiency – Automated operation reduces manual workload.

✔ Superior weld quality – Consistent arc stability and precise parameter control.

✔ Cost savings – Reduced material waste and improved productivity.

✔ Versatile adaptability – Suitable for large-scale industrial applications with varying workpiece sizes.

This system is the ideal solution for industries requiring high-quality submerged arc welding with enhanced efficiency and precision.

Advanced Power Control

The SCR-controlled power source provides automatic compensation for voltage fluctuations, ensuring stable arcs and consistent welding quality.

Allows precise adjustment of output current, improving weld reliability and reducing defects.

Suspended Design for Maximum Flexibility

Enables easy positioning of the welding head to accommodate various workpiece sizes and orientations.

Reduces operator fatigue and enhances productivity in large-scale welding operations.

MK6G Controller for Precision Welding

Regulates voltage, current, and wire feeding speed, ensuring uniform weld quality.

Enhances weld consistency and minimizes defects, making it ideal for high-strength applications.

High-Performance YT Wire Feeder

Supports 3.2mm to 5.0mm wire diameters, enabling versatile welding capabilities.

Equipped with a square box gear reducer and V-groove wire feeding wheel for smooth and powerful wire delivery.

Features excellent electrical insulation and adjustable wire pressing force, optimizing performance for various welding conditions.

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